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The most commonly used zinc alloys in the hot chamber die casting process are ZAMAK 2, ZAMAK 3, ZAMAK 5, ZA-8, and ACuZinc. Overall, their mechanical properties compare favorably with powdered iron, brass, and screw-machined steel. ZAMAK 3 is the most widely used zinc alloy as it offers the best combination of mechanical properties and economics.

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Die casting zinc; the molted zinc is injected at 425°C. Normally, the specific pressure is maintained at about 500 bar. This requires a high grade mold and high speed. Die casting aluminum; the molten aluminum is maintained at 670°C. This requires a high grade mold and the process should take place at a high speed with the temperature maintained at 1000 bar.

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Oct 16, 2013 · The surface finish of any zinc alloy die casting is reliant on die surface temperature which is controlled by the use of water or oil pipes designed into the die. The size and position of these is determined at the die design stage and will be related to the weight/volume of the castings, number of cavities, the cycle time and finish required.

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Two types of systems are used for injecting the molten metal into the die. The hot chamber system is used with metals such as zinc, magnesium, and lead. The injection system of a hot chamber machine is immersed in the molten metal bath of the melting furnace. As the shot plunger moves, it forces metal through the nozzle and into the die.

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